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Recently
completed projects
include...
Pharmaceutical
Process Validation:
Performance Validation assisted a major pharmaceutical manufacturer in developing process
validation protocols
for a parenteral
product with
multiple product
presentations.
PV assisted
in protocol
generation,
facilitated pre and
post-execution
approval and
assisted in
non-conformance
resolution. A
project manager's
representative
summarized the
effort best, "Your prompt attention and dedication to the project was clear from the
outset. Just an
outstanding,
professional job. I
would highly
recommend
Performance
Validation."
Class 3 Medical
Device Manufacturer:
Performance
Validation as part of
a multi-company
project team
provided consulting
services to a US
Class 3 Medical
Device Manufacturer.
PV assisted
the client with the
development of a new
site Validation
Master Plan and
improvements in
their cleaning
validation methods
and approaches.
Non-US Medical
Device Manufacturer
(PMA support):
Performance
Validation as part of
a multi-company
project team
provided consulting
services to a Non-US
Medical Device
Manufacturer.
The product
supported for this
project
is a Class 3 medical
device.
Services provided
included,
consultation with
the client and other
non-client team
members on the
following documents:
- Validation plan
- PQ of the bulk
component
- PQ of the filling
of the bulk
component
- PQ of the syringe
assembly
- Statistical
methods
employed in
determining the
number of PQ runs,
and sample size
selection
Additionally Performance
Validation assisted
in the preparation
and review of
responses to FDA
questions concerning
the PMA submission.
All FDA questions were satisfactorily resolved and the PMA is currently
under review.
Facility Renovation (USP Purified Water
System):
Performance
Validation
provided
commissioning and
qualification
support for a major
renovation to a USP
Purified Water
system for a leading
global
pharmaceutical
manufacturer located
in the
Midwest.
The scope of the
project involved
equipment and
instrumentation
upgrades, the
addition of an
online monitoring
system, and a
complete control
system replacement.
The project
schedule was
critical, as the
distribution loop
was required to be
taken completely out
of service during
this major system
upgrade with no
backup water system
in place.
Our team worked
extended hours side
by side with the
client to support
the aggressive
schedule.
Additionally
PV leveraged their
industry and
technical knowledge
as well as
site-specific
experience, this
team effort ensured
that the system was
returned to the
users ahead of
schedule and that
the project resulted
in a more robust
system.
One operations'
representative
summarized the
effort best, "It's
amazing what we can
do when we get the
right people
involved!"
Temperature Mapping:
Project 1:
Performance
Validation
was approached by a
customer to provide
temperature mapping
support of multiple
2-8 deg C cold boxes
for a non-local
pharmacy
storage/distribution
company.
After discussing the
cold box layouts and
test approach with
our customer, PV
provided an
innovative
solution which
significantly
reduced the project
cost. This
cost reduction was
accomplished by
providing
pre-programmed
temperature
monitoring probes
from our equipment
inventory to the
project site, and
having the customer
complete a
customized checklist
prior to starting
the test.
The loggers were
returned to PV upon
completion of the
test, and the
temperature data
results were
downloaded and
printed. A
final temperature
mapping package
(which included a
summary of the test
results along with
the printed
temperature
data/graph reports)
for each cold box
was prepared and
submitted to the
client. The
project was
completed on time,
on budget,
and exceeded the
customer's quality
expectations.
Project 2:
Performance
Validation
provided validation
support for a
Veriteq temperature
monitoring system
for a new generic
pharmaceutical
distribution
warehouse.
Since
Performance
Validation uses
Veriteq data loggers
for temperature
mapping, PV had a
thorough working
knowledge of the
data loggers and
associated software
being utilized and
was able to
incorporate
qualification
documentation
provided by Veriteq
into the overall
validation package.
This
approach, along with
PV's
experience with the system, resulted in reduced qualification
development and
execution
time,
ultimately
reducing cost
to the client.
PV also
developed supporting
computer system
validation
deliverables in
accordance with GAMP
guidelines in a
timely and efficient manner having previously developed similar
documentation for
the internal
validation of their
own data loggers.
Project 3:
Performance Validation was
able to double their
current Veriteq data
logger inventory to
meet the client's
validation needs.
The client had a
large quantity of
temperature
controlled equipment
requiring
temperature mapping
intensive validation
on a short timeline.
PV increased
equipment inventory
from 50 to 100 data
loggers and
completed internal
validation
requirements on the
data loggers on
short notice,
enabling more
qualifications to be
executed at a time
for the client.
The
flexibility
shown by PV in
quickly acquiring
and putting more
data loggers into
operation allowed
the client to meet
their schedule
commitments.
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